Objective and use case
What you’ll build: You will create a circuit that protects a DC load from reverse polarity using a series diode. This setup ensures safe operation of your electronic devices.
Why it matters / Use cases
- Prevent damage to sensitive components like microcontrollers and sensors from incorrect power connections.
- Use in battery-powered devices to avoid reverse polarity issues when replacing batteries.
- Implement in automotive applications to protect electronic modules from accidental reverse connections.
- Enhance reliability in DIY projects by ensuring that reverse polarity does not lead to circuit failure.
Expected outcome
- Measure a voltage drop across the diode (V_D) to confirm proper operation, ideally around 0.3V for a Schottky diode.
- Observe an LED indicator lighting up when connected correctly, confirming the circuit is functioning.
- Record the load current (I_L) through the LED to ensure it operates within safe limits (approximately 10-20 mA).
- Verify that the voltage at the protected rail (Vout) remains stable under varying load conditions.
Audience: Electronics enthusiasts; Level: Basic
Architecture/flow: The circuit consists of a DC source, a Schottky diode for polarity protection, a current-limiting resistor, and an LED indicator.
Materials
- 1 × DC source (5–12 V bench supply or 9 V battery with clip)
- 1 × Breadboard and jumper wires
- 1 × D1: 1N5819 Schottky diode (polarity protection)
- 1 × D2: 5 mm red LED
- 1 × R1: 470 Ω, 1/4 W resistor (LED current limit)
- 1 × Digital multimeter (DMM)
Wiring guide
- Keep power OFF while wiring.
- Create a ground (GND) rail on the breadboard and a positive rail (+V) from your supply.
- Place D1 in series between +V and the protected rail (Vout):
- D1 anode to +V; D1 cathode (striped end) to the protected rail Vout.
- Build the indicator load from Vout to GND:
- From Vout, connect R1 to the LED anode (long lead).
- Connect the LED cathode (short lead/flat side) to GND.
- Connect the supply ground to GND.
- Abbreviation map for measurement dots in the schematic:
- Vin: voltage at the supply side of D1 (before the diode).
- Vout: voltage at the protected rail (after D1, before R1).
- VL: node between R1 and the LED.
- V_D: diode drop = Vin − Vout (measure with red probe on Vin dot, black on Vout dot).
- V_R: resistor drop = Vout − VL (red on Vout dot, black on VL dot).
- I_L: load current = V_R / R1.
Schematic
+V IN
│
├──● VIN
│
┌┴┐ D1 = 1N5819 (protección en serie)
│ │
│ │
└┬┘
│
├──● VOUT
│
┌┴┐ R1 = 470 Ω (limitadora)
│ │
│ │
└┬┘
│
├──● VR-
│
┌┴┐ LED1 = LED rojo 5 mm
│ │
│ │
└┬┘
│
├──● VLED-
│
GNDMeasurements and tests
-
Safety pre-check:
- Verify D1 orientation (anode to +V, striped cathode toward Vout).
- Confirm LED orientation (anode to R1/Vout, cathode to GND).
- Set the supply current limit to a safe value (e.g., 100–200 mA).
-
Forward-polarity test (normal use):
- Power ON with correct polarity: supply + to +V, − to GND.
- Measure Vin (red probe on Vin dot, black on GND): expect ≈ supply voltage.
- Measure Vout (red probe on Vout dot, black on GND): slightly lower than Vin.
- Compute V_D = Vin − Vout: expect ≈ 0.2–0.4 V for 1N5819.
- LED should be ON. Measure VL (red probe on VL dot, black on GND).
- Measure V_R = Vout − VL (red on Vout dot, black on VL dot).
- Compute I_L = V_R / 470 Ω; typical 5–15 mA depending on supply.
-
Reverse-polarity test (protection behavior):
- Power OFF. Reverse the supply leads (swap + and −).
- Power ON. Measure Vout (red on Vout dot, black on GND): expect ≈ 0 V (LED OFF).
- Measure Vin (red on Vin dot, black on GND): will be negative relative to GND if using a DMM; the series diode blocks current so the load is protected.
- Optional: Put the DMM in current mode in series with +V; expect ≈ 0 mA (only leakage).
-
Voltage-drop comparison (optional):
- Replace D1 with a standard silicon diode (e.g., 1N4007) and repeat forward test.
- Observe larger V_D (≈ 0.6–0.8 V) and slightly dimmer LED due to reduced Vout.
Common mistakes
- D1 installed backwards (will block in normal operation, LED stays OFF).
- Using no current-limiting resistor for the LED (can damage the LED).
- Expecting zero drop across a diode; all real diodes have forward voltage.
- Measuring I_L by shorting across R1 with the ammeter (this creates a short; instead, measure V_R and compute I_L or insert the meter in series properly).
Safety
- Do not exceed the diode’s reverse voltage rating with your supply.
- Limit current on a bench supply; avoid shorting the source when probing.
- Disconnect power before rearranging any wiring.
Improvements
- Reduce loss: replace the series diode with a “ideal diode” MOSFET reverse‑polarity circuit (P‑channel high side) for <100 mV drop.
- Add a fuse and a TVS diode for robust overcurrent and surge protection on the input.
More Practical Cases on Prometeo.blog
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