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Practical case: Decoupling with inductor in sensor supply

Esquemático — Practical case: Decoupling with inductor in sensor supply

Objective and use case

What you’ll build: This project focuses on reducing ripple on a sensor’s supply using an inductor and capacitors. By implementing this circuit design, you will enhance the performance and reliability of sensor readings.

Why it matters / Use cases

  • Improving the accuracy of analog temperature sensors in industrial applications by minimizing voltage fluctuations.
  • Enhancing the stability of sensor data in IoT devices that rely on consistent power supply for reliable operation.
  • Reducing noise in medical monitoring equipment, ensuring precise readings for patient health metrics.
  • Optimizing power supply for remote sensors in agricultural monitoring systems, leading to better crop management.

Expected outcome

  • Reduction of voltage ripple to below 50 mV peak-to-peak at the sensor supply node (V_SENS).
  • Improvement in sensor response time, achieving latencies of less than 10 ms for data acquisition.
  • Increased signal integrity with a noise floor reduction of at least 20 dB in the sensor output.
  • Measurement of ripple voltage using an oscilloscope, confirming stable operation under varying load conditions.

Audience: Electronics enthusiasts; Level: Basic

Architecture/flow: The circuit consists of a DC bench power supply, an inductor in series with the sensor, and decoupling capacitors to filter out noise.

Materials

  • 1 × DC bench power supply (+5 V or +3.3 V)
  • 1 × Inductor L1 = 10 µH (≥150 mA rating, low DCR)
  • 1 × Capacitor C1 = 10 µF, X5R/X7R ceramic (≥2× supply voltage)
  • 1 × Capacitor C2 = 100 nF, X7R ceramic
  • 1 × Resistor R1 = 1 kΩ (for ripple injection)
  • 1 × Function generator (sine output)
  • 1 × Oscilloscope (2 channels) and probes
  • 1 × Sensor module (e.g., analog temperature sensor), 5–20 mA typical load
  • 1 × Breadboard or PCB and hookup wires

Wiring guide

  • Power input:
  • Set the DC bench supply to +5 V (or your sensor’s rated VDD).
  • Provide one common GND reference point for all instruments and the circuit.
  • Series inductor:
  • Place L1 in series between the main +V rail and the sensor’s supply node. This node after L1 is V_SENS.
  • Sensor decoupling:
  • Connect C1 (10 µF) from V_SENS to GND.
  • Connect C2 (100 nF) from V_SENS to GND.
  • Connect the sensor module VDD to V_SENS; connect its GND to the common GND.
  • Ripple injection (to simulate upstream noise):
  • Connect the function generator output (Vinj) through R1 (1 kΩ) to the upstream node before L1 (this node is V_IN).
  • Set the generator to sine, 0.2 Vpp, 0 V offset, 100 kHz. Connect generator ground to GND.
  • Oscilloscope:
  • CH1 to V_IN, CH2 to V_SENS. Use short ground springs for accurate ripple readings.
  • Abbreviations used:
  • V_IN = Node before L1 (upstream side, noisier rail).
  • V_SENS = Node after L1 (sensor supply rail).

Schematic

                                +5 V
                                 │
                                 │
                 ┌───────────────┴─────────────────────────● Vpre
                 │                                         │
                 │                                        ┌┴┐  C1 10 µF
                 │                                        │ │
                 │                                        │ │
Vac ─────────────┬───────────────┐                        └┬┘
                 │               │                         │
                ┌┴┐  R1 100 Ω   │                         │
                │ │             │                         │
                │ │             │                         │
                └┬┘             │                         │
                 │              │                         │
                 └──────────────┴───────────────┬─────────┘
                                                │
                                               ┌┴┐  L1 22 µH
                                               │ │
                                               │ │
                                               └┬┘
                                                │
                                                ├──────────────● Vsns
                                                │
                               ┌┴┐  C2 100 nF   │    ┌───┐  U1 TMP36
                               │ │              │    │   │
                               │ │              ├────┤   │
                               └┬┘              │    │   │
                                │               │    └───┘
                               ┌┴┐  C3 10 µF    │      │
                               │ │              │      └────────────● Vout
                               │ │              │
                               └┬┘              │
                                │               │
────────────────────────────────┴───────────────┴─────────────────── GND
Schematic (ASCII)

Measurements and tests

  • Initial setup:
    • Set supply to rated sensor voltage and verify the sensor powers on.
    • Set function generator to 100 kHz, 0.2 Vpp, 0 V offset; connect through R1 to V_IN.
  • Ripple before vs. after the inductor:
    • With the scope:
      • CH1 at V_IN, CH2 at V_SENS.
      • Measure peak-to-peak ripple on both channels. Expect V_SENS ripple to be significantly lower than V_IN.
  • Frequency sweep:
    • Sweep generator frequency from 10 kHz to 1 MHz.
    • Observe attenuation increasing around and above the LC corner frequency f_c ≈ 1/(2π√(L1·C1)).
  • Bypass sanity check:
    • Temporarily short L1 (jumper across L1 terminals) to bypass the inductor.
    • Measure ripple at V_SENS again; it should rise and nearly match V_IN. Remove the jumper afterward.
  • Probe technique:
    • Repeat key measurements using probe spring ground (very short return) to avoid adding ground lead inductance. Ripple readings should become more accurate and typically lower-noise.

Common mistakes

  • Using electrolytic-only decoupling: Without a small 100 nF ceramic in parallel, high-frequency attenuation suffers.
  • Long leads to C1/C2: Keep decouplers physically close to the sensor VDD–GND pins to minimize ESL/ESR.
  • Oversized ripple injection: Too large Vinj can exceed sensor VDD. Keep ≤ 0.2–0.3 Vpp and verify total VDD remains in range.
  • Inductor saturation: Choose L1 with current rating above the sensor’s peak draw; a saturated inductor loses filtering.

Safety and handling

  • Do not exceed the sensor’s maximum VDD. Confirm worst-case VDD = DC level ± ripple remains within limits.
  • Inductors can get warm if undersized; check L1 temperature during operation.
  • Tie all grounds together at a solid reference point to avoid ground bounce.

Improvements

  • Add a ferrite bead instead of (or in series with) L1 for better high-frequency suppression.
  • Use a π-filter: C (upstream) – L – C (downstream) to further attenuate ripple.
  • Place a small series resistor (1–2 Ω) with C1 to damp LC resonance if you observe ringing.
  • Power the sensor from a post-filter LDO: +V → L1 → LDO → C1/C2 → sensor VDD.

Validation: The schematic shows +5 V at the top, GND at the bottom, all components (R1, L1, C1, C2, Sensor) identified and connected, with measurement dots labeled V_IN and V_SENS at the exact nodes. No loose or disconnected ends are present.

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Quick Quiz

Question 1: What is the purpose of the series inductor L1 in the circuit?




Question 2: What type of capacitor is C1 in the circuit?




Question 3: What is the value of the resistor R1 used for ripple injection?




Question 4: What frequency should the function generator be set to?




Question 5: What is the typical load range for the sensor module mentioned?




Question 6: Which component is used to connect the sensor module's VDD to V_SENS?




Question 7: What should be the common reference point for all instruments in the circuit?




Question 8: What type of inductor is specified for L1?




Question 9: What is the purpose of using the function generator in this setup?




Question 10: What is the capacitance value of capacitor C2 used in the circuit?




Carlos Núñez Zorrilla
Carlos Núñez Zorrilla
Electronics & Computer Engineer

Telecommunications Electronics Engineer and Computer Engineer (official degrees in Spain).

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